My first attempt was based on several published patterns that are often referenced. One of them is here and the other is here.
This is my first attempt and while it is a nice hat it doesn't look much like the original.
My second attempt was done more the way I usually knit stuff. I leaped off into the yarn without a pattern at all. I started this version from the top down as to me the brim edge looks like a cast off not a cast on or join. I did a few bits of 3 stitch i-cord to make the button then did a series of increases and knitting plain until it was the right size. For the increases I did a knit in the front then knit in the back of the stitch as that made a better more solid increase and I don't want this to have any holes for cold air to leak in. For each round where I did increases I then did a round of plain knitting to make the hat work properly.
Once the hat was large enough around I knit straight until I was ready to start for the brim. I did an increase in every stitch to double the number of stitches on the hat. Then with help from folks at Taos who showed me how I used the tail end of the yarn so I was knitting from both ends and did double knit for the length of the brim. I'll have to get pictures of how I did it as once I figured out how to carry both front and back yarns in one hand without tangling it went very quickly.
The cast off was done with 2 stitches one from each layer and both yarns at the same time. At the end I did a simple loop chain to make the loop at the bottom of the cap. This version looks a lot closer to the original. Things I liked about doing it this way were that I could start with precious yarn and not waste any. I hate long tail cast on and other yarn wasting methods, probably a result of using my handspun most of the time and the effort to get the yarn made means I don't ever want to cut any off. So starting at the top meant I could knit straight through with no waste yarn. The double knitting went quickly and made a proper looking brim easily and the cast off looks more correct for the bottom than my first version.
Things I am not happy with include the increases on the top and some of the loose ends I haven't finished weaving in. The top increases don't quite match the original, but the picture of the original is poor. I have written to the museum to see if there are any better pictures but none exist. For now this is my best attempt so far on making a fairly accurate Monmouth cap. At least it is from very accurate Black Welsh Mountain sheep wool.
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